Can narrow accessory boxes share one roller level?

Several SKUs can occupy separate lanes on one level when divider placement, roller support and clearances suit each box. We need the smallest package dimensions and loaded weight, not merely the outside size of the shipping case.

Will carton flow rack fit our Brookfield pallet bays?

Possibly, after checking the bay geometry, supporting components and intended loading. Photos and measurements establish a starting point; the proposed insert and support arrangement must be checked against the existing rack before a retrofit is specified.

How should fast movers receive additional capacity?

Give frequently selected items additional lanes or greater usable depth where replenishment access allows. Compare demand between replenishment rounds so slower accessories do not consume the same frontage as cartons picked throughout the working day.

Can replenishment happen while orders are being picked?

Rear loading separates replenishment from the front picking face, but the surrounding travel paths still matter. The layout should show where replenishment stock approaches, how operators enter the module and where completed orders leave.

Carton Flow Rack warehouse storage example

Brookfield, Wisconsin

Carton Flow Rack in Brookfield, WI

Name: Milwaukee Pallet Rack
Address: 7311 W Greenfield Ave., Milwaukee, WI, 53214, US
Telephone: (414) 260-3593
Price range: $$

Carton flow rack in Brookfield brings active cases and totes forward on inclined roller lanes, giving each assigned SKU a defined picking position. Operators pick from the front while replenishment enters at the back. This arrangement supports FIFO movement when loading practices preserve sequence and keeps reserve cartons from obscuring the next available pick.

For consumer electronics distribution around Brookfield Industrial Park and the Capitol Drive corridor, small accessory cartons can demand more individual pick faces than pallet storage provides. A compact pick module groups those lines around the order path, with lane widths and dividers selected for actual package dimensions rather than nominal carton sizes.

(414) 260-3593

Carton Flow Rack for Accessory Order Lines

We approach carton flow racking through the order profile: which accessories appear together, how often cartons need replenishment, and whether operators select complete cases or individual pieces. Those answers guide lane allocation, presentation height and reserve depth so the arrangement supports order picking speed without claiming a universal productivity gain.

As a division of Warehouse Equipment & Supplies Co., we have supplied and installed storage systems since 1997. Your consultation addresses the working application, including carton samples, existing bay measurements and operator reach. We explain the proposed arrangement before asking you to select components.

Dedicated frontage for small cartons that otherwise compete for shelf space.

Rear replenishment that preserves access to the active picking face.

Lane assignments based on demand and package footprint.

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Build the Module Around the Order

Position related accessories along a deliberate pick sequence. Case flow rack can reduce searching and reaching behind loose cartons, while clear SKU identification helps operators select from the intended lane. Provide room for order containers without narrowing the working aisle.

Wholesale distribution

Light assembly

Commercial supply

Plan Carton Flow Rack From Package Samples

Bring representative cartons and totes into the discussion so lane selection reflects the surfaces actually riding on the rollers.

Document packages

Record loaded dimensions, weights and base conditions across the active assortment.

Rank demand

Separate frequent accessory picks from items needing only occasional frontage.

Map both faces

Place picking and rear replenishment routes on the same drawing.

Review the configuration

Confirm lane counts, presentation heights and supporting bay details together.

Carton Flow Rack Layout and Installation Scope

A carton flow rack retrofit starts with the existing pallet bay, not an assumption that every insert fits. We examine beam spacing, frame dimensions, connections and proposed loads before specifying supports. Reserve pallet locations above the picking levels remain part of the configuration review.

Lane width needs enough clearance for the package to travel without allowing excessive sideways movement. Dividers help separate neighboring SKUs, while roller spacing must support the carton base or tote runners. Lane inclination and discharge details are selected around package behavior, weight and the picking task.

Our scope includes free CAD showing the proposed pick faces and replenishment access, followed by an itemized new-material quote. Installation is performed by experienced crews whose work we schedule and manage, with the agreed layout and access arrangements defining the installation scope.

Compare the storage choices for your operation: Brookfield warehouse storage planning; Inclined roller lane options; Brookfield FIFO pallet storage; Brookfield pushback reserve storage.

Consumer electronics accessory orders

Medical device supply cartons

Light assembly component totes

Mixed small-case distribution

Call (414) 260-3593