--- title: "Carton Flow Rack in Brookfield, WI | Layout Help" url: https://milwaukeepalletrack.com/service-area/brookfield/carton-flow-rack description: "Plan Brookfield case picking with roller lanes, free CAD and an itemized new-material quote. Discuss your application: (414) 260-3593." lang: en --- Image: Carton Flow Rack warehouse storage example (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) Brookfield, Wisconsin # Carton Flow Rack in Brookfield, WI Carton flow rack in Brookfield brings active cases and totes forward on inclined roller lanes, giving each assigned SKU a defined picking position. Operators pick from the front while replenishment enters at the back. This arrangement supports FIFO movement when loading practices preserve sequence and keeps reserve cartons from obscuring the next available pick. For consumer electronics distribution around Brookfield Industrial Park and the Capitol Drive corridor, small accessory cartons can demand more individual pick faces than pallet storage provides. A compact pick module groups those lines around the order path, with lane widths and dividers selected for actual package dimensions rather than nominal carton sizes. (414) 260-3593 ## Carton Flow Rack for Accessory Order Lines We approach carton flow racking through the order profile: which accessories appear together, how often cartons need replenishment, and whether operators select complete cases or individual pieces. Those answers guide lane allocation, presentation height and reserve depth so the arrangement supports order picking speed without claiming a universal productivity gain. As a division of Warehouse Equipment & Supplies Co., we have supplied and installed storage systems since 1997. Your consultation addresses the working application, including carton samples, existing bay measurements and operator reach. We explain the proposed arrangement before asking you to select components. Dedicated frontage for small cartons that otherwise compete for shelf space. Rear replenishment that preserves access to the active picking face. Lane assignments based on demand and package footprint. Image: Carton flow rack with gravity wheel beds and case lanes (https://milwaukeepalletrack.com/__l5e/assets-v1/ab0cc0d5-93a7-45af-be0f-e1176ae569b4/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) ### Build the Module Around the Order Position related accessories along a deliberate pick sequence. Case flow rack can reduce searching and reaching behind loose cartons, while clear SKU identification helps operators select from the intended lane. Provide room for order containers without narrowing the working aisle. Wholesale distribution Light assembly Commercial supply ## Plan Carton Flow Rack From Package Samples Bring representative cartons and totes into the discussion so lane selection reflects the surfaces actually riding on the rollers. 1 ### Document packages Record loaded dimensions, weights and base conditions across the active assortment. 2 ### Rank demand Separate frequent accessory picks from items needing only occasional frontage. 3 ### Map both faces Place picking and rear replenishment routes on the same drawing. 4 ### Review the configuration Confirm lane counts, presentation heights and supporting bay details together. ## Carton Flow Rack Layout and Installation Scope A carton flow rack retrofit starts with the existing pallet bay, not an assumption that every insert fits. We examine beam spacing, frame dimensions, connections and proposed loads before specifying supports. Reserve pallet locations above the picking levels remain part of the configuration review. Lane width needs enough clearance for the package to travel without allowing excessive sideways movement. Dividers help separate neighboring SKUs, while roller spacing must support the carton base or tote runners. Lane inclination and discharge details are selected around package behavior, weight and the picking task. Our scope includes free CAD showing the proposed pick faces and replenishment access, followed by an itemized new-material quote. Installation is performed by experienced crews whose work we schedule and manage, with the agreed layout and access arrangements defining the installation scope. Compare the storage choices for your operation: Brookfield warehouse storage planning (https://milwaukeepalletrack.com/service-area/brookfield); Inclined roller lane options (https://milwaukeepalletrack.com/products/carton-flow-rack); Brookfield FIFO pallet storage (https://milwaukeepalletrack.com/service-area/brookfield/pallet-flow-rack); Brookfield pushback reserve storage (https://milwaukeepalletrack.com/service-area/brookfield/pushback-rack). Consumer electronics accessory orders Medical device supply cartons Light assembly component totes Mixed small-case distribution Call (414) 260-3593: (414) 260-3593 ## Recent Installations A sample of warehouse racking installations. Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://milwaukeepalletrack.com/projects ## Discuss Your Brookfield Picking Module Send package dimensions, demand patterns and bay photos for a practical starting discussion. Call (414) 260-3593. ### Milwaukee Pallet Rack 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 (414) 260-3593 Monday - Friday: 8:00 AM - 6:00 PM ## Questions Before Assigning Pick Faces ### Can narrow accessory boxes share one roller level? ### Will carton flow rack fit our Brookfield pallet bays? ### How should fast movers receive additional capacity? ### Can replenishment happen while orders are being picked? ## Other Rack Types We Supply in Brookfield ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://milwaukeepalletrack.com/service-area/brookfield ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://milwaukeepalletrack.com/service-area/brookfield/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://milwaukeepalletrack.com/service-area/brookfield/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://milwaukeepalletrack.com/service-area/brookfield/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://milwaukeepalletrack.com/service-area/brookfield/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers southeastern Wisconsin, with scope and scheduling agreed for each building. Carton Flow Rack in Milwaukee: https://milwaukeepalletrack.com/service-area/milwaukee/carton-flow-rack Carton Flow Rack in Waukesha: https://milwaukeepalletrack.com/service-area/waukesha/carton-flow-rack Carton Flow Rack in West Allis: https://milwaukeepalletrack.com/service-area/west-allis/carton-flow-rack Carton Flow Rack in Wauwatosa: https://milwaukeepalletrack.com/service-area/wauwatosa/carton-flow-rack Carton Flow Rack in New Berlin: https://milwaukeepalletrack.com/service-area/new-berlin/carton-flow-rack Carton Flow Rack in Menomonee Falls: https://milwaukeepalletrack.com/service-area/menomonee-falls/carton-flow-rack View All Service Areas: https://milwaukeepalletrack.com/service-area Warehouse Relocation in Brookfield: https://milwaukeepalletrack.com/service-area/brookfield/warehouse-relocation ## Where We Work Located in Milwaukee, we serve the entire Milwaukee metro with industrial pallet racks and warehouse storage solutions. ### Milwaukee Pallet Rack #### Address 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 #### Phone (414) 260-3593 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Brookfield? Call (414) 260-3593 or request a quote and we will get a layout started. (414) 260-3593 Tap to Call: (414) 260-3593 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://milwaukeepalletrack.com/#business", "name": "Milwaukee Pallet Rack", "alternateName": "Milwaukee Pallet Rack - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Milwaukee. 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We need the smallest package dimensions and loaded weight, not merely the outside size of the shipping case." } }, { "@type": "Question", "name": "Will carton flow rack fit our Brookfield pallet bays?", "acceptedAnswer": { "@type": "Answer", "text": "Possibly, after checking the bay geometry, supporting components and intended loading. Photos and measurements establish a starting point; the proposed insert and support arrangement must be checked against the existing rack before a retrofit is specified." } }, { "@type": "Question", "name": "How should fast movers receive additional capacity?", "acceptedAnswer": { "@type": "Answer", "text": "Give frequently selected items additional lanes or greater usable depth where replenishment access allows. 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