--- title: "Carton Flow Rack in Greenfield, WI | Bay Retrofits" url: https://milwaukeepalletrack.com/service-area/greenfield/carton-flow-rack description: "Fit Greenfield case picking to existing bays and working aisles. Ask about free CAD and an itemized new-material quote: (414) 260-3593." lang: en --- Image: Carton Flow Rack warehouse storage example (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) Greenfield, Wisconsin # Carton Flow Rack in Greenfield, WI Carton flow rack in Greenfield uses inclined roller lanes to move cases or totes toward a consistent front picking position. Operators replenish from the back, supporting FIFO movement when stock enters in sequence and each lane retains its assigned product. The module separates active carton picking from the deeper storage behind it. Wholesale distribution and printing and packaging operations along the Layton Avenue corridor and Forest Home Avenue industrial area can carry many small consumable lines within limited warehouse space. Converting suitable pallet bays into picking modules may bring those cartons together, but the layout must account for columns, stairs and the actual rear loading approach. (414) 260-3593 ## Carton Flow Rack Retrofit Planning and Installation An existing bay is not automatically ready for carton flow rack inserts. We review frame and beam dimensions, connection details, support needs and proposed loads. The flow level depth and elevations must suit both the supporting structure and the container presentation required by the people picking orders. Lane widths and dividers organize different carton sizes without allowing packages to interfere with neighboring stock. Roller spacing must support smaller bases, while inclination and the discharge arrangement are chosen for the container and task. Suitable presentation can support order picking speed by reducing searches and reaches into deep shelving. We prepare free CAD showing the proposed module within the surrounding work area, then provide an itemized new-material quote. Experienced crews carry out installation under our scheduling and management, with the agreed access arrangements and component scope established before installation work begins. Compare the storage choices for your operation: Greenfield warehouse planning options (https://milwaukeepalletrack.com/service-area/greenfield); Case flow module choices (https://milwaukeepalletrack.com/products/carton-flow-rack); Greenfield pallet flow storage (https://milwaukeepalletrack.com/service-area/greenfield/pallet-flow-rack); Greenfield pushback pallet layouts (https://milwaukeepalletrack.com/service-area/greenfield/pushback-rack). Wholesale small-case picking Printing consumable cartons Packaging supply order lines Light assembly parts presentation Call (414) 260-3593: (414) 260-3593 ## Evaluate Carton Flow Rack Retrofit Choices Compare the existing bay structure with the handling task before deciding how many flow levels belong in the module. 1 ### Locate fixed features Mark columns, stairs and permanent work areas within the available footprint. 2 ### Record rack details Gather bay measurements, component identification and present beam elevations. 3 ### Fit product lanes Assign widths, dividers and roller support around loaded package dimensions. 4 ### Check both approaches Confirm that picking and replenishment routes remain usable around the module. ## Carton Flow Rack Within Existing Footprints Our carton flow racking planning begins with the usable footprint rather than the wall-to-wall floor area. A module needs working space at both faces, plus a route for completed orders. We examine these movements before allocating lanes so additional pick positions do not merely transfer congestion into the surrounding aisles. Operating as a division of Warehouse Equipment & Supplies Co., we have handled storage system supply and installation since 1997. We provide a substantive consultation about your building arrangement, packaging assortment and order handling, explaining where a bay retrofit makes sense and where another storage approach deserves consideration. Bay reviews that include the proposed flow supports and loads. Picking positions arranged around real building obstructions. Lane dimensions matched to packaging cartons and supply totes. Image: Carton flow rack with gravity wheel beds and case lanes (https://milwaukeepalletrack.com/__l5e/assets-v1/ab0cc0d5-93a7-45af-be0f-e1176ae569b4/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) ### Count Working Access Alongside Storage Case flow rack needs more than room for steel. Show the order container beside the picking position and the replenishment load behind it. Keeping those activities visible in the drawing helps prevent a compact module from consuming the space operators need to use it. Local distribution Service parts Commercial supply ## Recent Installations A sample of warehouse racking installations. Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://milwaukeepalletrack.com/projects ## Review a Greenfield Bay Conversion Send bay photos, building measurements and package details to discuss a workable picking arrangement. Call (414) 260-3593. ### Milwaukee Pallet Rack 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 (414) 260-3593 Monday - Friday: 8:00 AM - 6:00 PM ## Questions Before Converting Pallet Bays ### Can flow levels fit below pallet reserve in our existing bays? ### How do you plan around a Greenfield flex building's columns? ### Can small packaging cartons occupy neighboring lanes? ### What if there is no workable rear replenishment aisle? ## Other Rack Types We Supply in Greenfield ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://milwaukeepalletrack.com/service-area/greenfield ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://milwaukeepalletrack.com/service-area/greenfield/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://milwaukeepalletrack.com/service-area/greenfield/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://milwaukeepalletrack.com/service-area/greenfield/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://milwaukeepalletrack.com/service-area/greenfield/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers southeastern Wisconsin, with scope and scheduling agreed for each building. Carton Flow Rack in Milwaukee: https://milwaukeepalletrack.com/service-area/milwaukee/carton-flow-rack Carton Flow Rack in Waukesha: https://milwaukeepalletrack.com/service-area/waukesha/carton-flow-rack Carton Flow Rack in West Allis: https://milwaukeepalletrack.com/service-area/west-allis/carton-flow-rack Carton Flow Rack in Wauwatosa: https://milwaukeepalletrack.com/service-area/wauwatosa/carton-flow-rack Carton Flow Rack in Brookfield: https://milwaukeepalletrack.com/service-area/brookfield/carton-flow-rack Carton Flow Rack in New Berlin: https://milwaukeepalletrack.com/service-area/new-berlin/carton-flow-rack View All Service Areas: https://milwaukeepalletrack.com/service-area Warehouse Relocation in Greenfield: https://milwaukeepalletrack.com/service-area/greenfield/warehouse-relocation ## Where We Work Located in Milwaukee, we serve the entire Milwaukee metro with industrial pallet racks and warehouse storage solutions. ### Milwaukee Pallet Rack #### Address 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 #### Phone (414) 260-3593 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Greenfield? Call (414) 260-3593 or request a quote and we will get a layout started. (414) 260-3593 Tap to Call: (414) 260-3593 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://milwaukeepalletrack.com/#business", "name": "Milwaukee Pallet Rack", "alternateName": "Milwaukee Pallet Rack - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Milwaukee. 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Reserve loads, beam elevations, flow supports and picking clearances must be considered together rather than treating the lower picking levels as an isolated addition." } }, { "@type": "Question", "name": "How do you plan around a Greenfield flex building's columns?", "acceptedAnswer": { "@type": "Answer", "text": "We place column locations and surrounding work areas on the drawing before setting module positions. Both faces need usable access, so a bay that fits between obstructions may still be unsuitable if replenishment cannot reach its rear." } }, { "@type": "Question", "name": "Can small packaging cartons occupy neighboring lanes?", "acceptedAnswer": { "@type": "Answer", "text": "Yes, when roller support and lane clearance suit their dimensions. Dividers preserve product separation, but spacing should reflect the loaded package shape, including any bulging or projections, rather than measurements from an empty carton alone." } }, { "@type": "Question", "name": "What if there is no workable rear replenishment aisle?", "acceptedAnswer": { "@type": "Answer", "text": "The layout needs reconsideration before specifying a conventional rear-loaded module. Reorienting the picking area or selecting another arrangement may be more appropriate than squeezing flow levels into space that cannot support the intended loading method." } } ] } ] ```