--- title: "Carton Flow Rack in Kenosha, WI | Lane Planning" url: https://milwaukeepalletrack.com/service-area/kenosha/carton-flow-rack description: "Plan Kenosha case picking with roller lanes, free CAD and an itemized new-material quote. Discuss your cartons: (414) 260-3593." lang: en --- Image: Carton Flow Rack warehouse storage example (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) Kenosha, Wisconsin # Carton Flow Rack in Kenosha, WI Carton flow rack in Kenosha brings cases and totes forward on inclined roller lanes so order pickers work from a consistent presentation point. Replenishment enters behind the rack, supporting FIFO movement within each correctly loaded lane. For apparel distribution, that arrangement can keep replenishment cartons separate from open cases serving individual orders. Start with the containers rather than a standard shelf footprint. Carton bottoms, tote runners, loaded weights and package widths influence roller selection and lane spacing. A pick module should also account for where completed orders travel, how empty cartons leave and which items deserve adjacent picking positions. (414) 260-3593 ## Configure Carton Flow Rack Around Actual Cases A carton flow rack review works best when package behavior and order movement are examined together. 1 ### Describe the order mix Identify repeat lines, occasional picks and products commonly ordered together before allocating neighboring faces. 2 ### Check container contact Review bottom condition, weight variation and roller contact using the cases and totes actually handled. 3 ### Set lane geometry Coordinate width, dividers, inclination and depth with container travel and comfortable access at discharge. 4 ### Connect the work zones Position rear replenishment and outbound picking routes so each task has an identifiable working area. ## Carton Flow Rack for Assortment-Heavy Picking Along the I-94 industrial corridor and Kenosha's 30th Avenue corridor, e-commerce fulfillment can involve many small orders drawing from the same active assortment. Carton flow racking concentrates those picks without requiring replenishment staff to enter the picking aisle whenever another case is needed. We begin with a working consultation about order profiles, container samples and replenishment practices. As a division of Warehouse Equipment & Supplies Co., our business has supplied and installed storage systems since 1997. Your proposed arrangement follows those operating details rather than a predetermined lane count. Place frequently combined apparel lines together while preserving distinct lanes for sizes and colors. Use dividers to maintain SKU boundaries where similar packaging makes neighboring items difficult to distinguish. Match lane depth to replenishment demand instead of assigning equal capacity to every product. Image: Carton flow rack with gravity wheel beds and case lanes (https://milwaukeepalletrack.com/__l5e/assets-v1/ab0cc0d5-93a7-45af-be0f-e1176ae569b4/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) ### Keep Packing Access in the Layout The picking face should feed the next task without creating a crossing point for incoming cases. Compare cart turning space, packing access and empty-container collection before settling the module footprint. Shorter searching and reaching movements can support faster order picking without promising an unsupported performance figure. Distribution Manufacturing Consumer goods ## Carton Flow Rack Drawings and Installation Scope A free CAD drawing maps picking faces, rear loading access and the transition into packing. We compare lane depth with expected case consumption, leaving room for replenishment without filling every lane with unnecessary stock. The drawing also identifies positions that need separate SKU boundaries. Retrofitting carton flow rack into pallet bays requires a compatibility review of frames, beams, supports and intended loads. Reserve pallets above the picking levels are considered only where the supporting arrangement and handling clearances suit that combination. Existing bay dimensions do not automatically establish suitability. Your itemized new-material quote distinguishes roller assemblies, lane dividers, supporting components and installation. We schedule and manage installation by experienced crews around agreed access arrangements. The scope identifies the planned configuration so purchasing and warehouse staff can review the same physical system. Compare the storage choices for your operation: Kenosha warehouse planning (https://milwaukeepalletrack.com/service-area/kenosha); Case flow rack options (https://milwaukeepalletrack.com/products/carton-flow-rack); Kenosha pallet flow systems (https://milwaukeepalletrack.com/service-area/kenosha/pallet-flow-rack); Kenosha pushback storage (https://milwaukeepalletrack.com/service-area/kenosha/pushback-rack). Apparel cartons feeding individual order lines Tote-based accessory picking in shared modules Recurring case picks beside packing stations Compatible pallet bays converted into pick faces Call (414) 260-3593: (414) 260-3593 ## Recent Installations A sample of warehouse racking installations. Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://milwaukeepalletrack.com/projects ## Bring Your Case List to the Discussion Share container dimensions, order patterns and a floor sketch for a practical layout conversation. Call (414) 260-3593. ### Milwaukee Pallet Rack 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 (414) 260-3593 Monday - Friday: 8:00 AM - 6:00 PM ## Questions About Lanes and Assortments ### Can apparel cartons and plastic totes share a module? ### How should we size lanes for changing assortments? ### Will rear loading guarantee date rotation? ### What should a Kenosha retrofit review include? ## Other Rack Types We Supply in Kenosha ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://milwaukeepalletrack.com/service-area/kenosha ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://milwaukeepalletrack.com/service-area/kenosha/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://milwaukeepalletrack.com/service-area/kenosha/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://milwaukeepalletrack.com/service-area/kenosha/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://milwaukeepalletrack.com/service-area/kenosha/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers southeastern Wisconsin, with scope and scheduling agreed for each building. Carton Flow Rack in Milwaukee: https://milwaukeepalletrack.com/service-area/milwaukee/carton-flow-rack Carton Flow Rack in Waukesha: https://milwaukeepalletrack.com/service-area/waukesha/carton-flow-rack Carton Flow Rack in West Allis: https://milwaukeepalletrack.com/service-area/west-allis/carton-flow-rack Carton Flow Rack in Wauwatosa: https://milwaukeepalletrack.com/service-area/wauwatosa/carton-flow-rack Carton Flow Rack in Brookfield: https://milwaukeepalletrack.com/service-area/brookfield/carton-flow-rack Carton Flow Rack in New Berlin: https://milwaukeepalletrack.com/service-area/new-berlin/carton-flow-rack View All Service Areas: https://milwaukeepalletrack.com/service-area Warehouse Relocation in Kenosha: https://milwaukeepalletrack.com/service-area/kenosha/warehouse-relocation ## Where We Work Located in Milwaukee, we serve the entire Milwaukee metro with industrial pallet racks and warehouse storage solutions. ### Milwaukee Pallet Rack #### Address 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 #### Phone (414) 260-3593 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Kenosha? Call (414) 260-3593 or request a quote and we will get a layout started. (414) 260-3593 Tap to Call: (414) 260-3593 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://milwaukeepalletrack.com/#business", "name": "Milwaukee Pallet Rack", "alternateName": "Milwaukee Pallet Rack - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Milwaukee. 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