--- title: "Carton Flow Rack in New Berlin, WI | Bay Retrofits" url: https://milwaukeepalletrack.com/service-area/new-berlin/carton-flow-rack description: "Review New Berlin pallet-bay conversions for case and tote picking. Get free CAD and an itemized new-material quote: (414) 260-3593." lang: en --- Image: Carton Flow Rack warehouse storage example (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) New Berlin, Wisconsin # Carton Flow Rack in New Berlin, WI Carton flow rack in New Berlin turns suitable storage space into a defined case-picking face using inclined roller lanes for cartons and totes. Containers enter from the back and advance toward front picking positions, establishing FIFO movement within each lane. The arrangement can serve wholesale orders or component picking beside light manufacturing. For a growing assortment, the starting question is which products belong in active lanes. Fast-moving cartons may justify several picking positions, while occasional items may remain elsewhere. Lane width, dividers and roller support should reflect actual packaging so the module supports useful access rather than merely adding more openings. (414) 260-3593 ## Assess Carton Flow Rack Conversion Choices Treat carton flow rack conversion as a review of the entire working bay, including surrounding access. 1 ### Identify the existing structure Collect connection photographs and component information before selecting supports or assuming interchangeability. 2 ### Rank active merchandise Use actual withdrawals to distinguish products needing repeated lane access from occasional picks. 3 ### Arrange containers by fit Coordinate roller contact, lane width and separators for the cartons and totes assigned to each level. 4 ### Review the complete module Check front picking, rear loading and any reserve storage together before finalizing the bay arrangement. ## Carton Flow Rack Components and Installation Planning A retrofit review checks upright and beam identification, connections, bay dimensions and the proposed loading arrangement. Carton flow rack supports must suit the selected components and load distribution. We also examine whether existing beam positions leave practical room to replenish and remove the containers. Free CAD shows the proposed picking levels, lane groups and access space within the surrounding layout. Where reserve pallets remain above, the combined configuration is reviewed rather than treating the picking insert as an isolated addition. The goal is a usable module, not just a dimensional fit. An itemized new-material quote separates flow components, dividers, supporting members and installation work. We arrange installation by experienced crews and manage its scheduled sequence around agreed access conditions. The written scope makes clear which bays and picking levels are included in the proposed conversion. Compare the storage choices for your operation: New Berlin warehouse configuration (https://milwaukeepalletrack.com/service-area/new-berlin); Case flow rack components (https://milwaukeepalletrack.com/products/carton-flow-rack); New Berlin pallet flow layouts (https://milwaukeepalletrack.com/service-area/new-berlin/pallet-flow-rack); New Berlin pushback systems (https://milwaukeepalletrack.com/service-area/new-berlin/pushback-rack). Wholesale case picking within compatible bays Packaging supplies feeding recurring assembly work Mixed tote widths assigned to separate lanes Expanded assortments needing revised picking frontage Call (414) 260-3593: (414) 260-3593 ## Carton Flow Rack for Existing Bay Space Wholesale distribution and plastics and packaging businesses around New Berlin Industrial Park and the Moorland Road corridor can outgrow a picking arrangement before exhausting their building space. Carton flow racking offers a way to reconsider the working face inside compatible pallet bays while preserving a separate replenishment side. We use a consultation to distinguish active picking requirements from reserve storage needs. The business is a division of Warehouse Equipment & Supplies Co.; its supplying and installing experience dates to 1997. Recommendations follow your container mix, existing components and floor movements rather than an assumption that every bay should be converted. Compare active SKU demand before deciding how many pallet bays should become picking modules. Coordinate tote widths and carton dimensions with lane boundaries and supporting roller coverage. Retain reserve storage only where the complete bay arrangement supports the intended combined use. Image: Carton flow rack with gravity wheel beds and case lanes (https://milwaukeepalletrack.com/__l5e/assets-v1/ab0cc0d5-93a7-45af-be0f-e1176ae569b4/carton-flow-rack.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://milwaukeepalletrack.com/__l5e/assets-v1/752d71a1-9ad7-4cf2-90ab-ba8c4880c327/carton-flow-hero.jpg) ### Expand the Picking Face Deliberately Adding lanes should reduce searching and repeated handling, not create another crowded work area. Review which components are picked together and where completed orders or assembly kits go next. A coherent route can support faster picking while leaving replenishment staff a distinct path to the rear. Packaging Building products Wholesale distribution ## Recent Installations A sample of warehouse racking installations. Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9e6d591a-1b42-4328-8d0c-3ff129072082/project-orange-blue-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e271d582-2fce-4cff-97da-462ddab27097/project-blue-tall-rack.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/ec5ca081-4183-457a-914c-fb74a5815fa2/project-dc-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/9bee7a3e-6b3b-4d2b-8863-c37f0e1dd966/project-distribution-center.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/880d5178-c293-49a2-82ae-3365f0c1628c/project-drive-in.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/91e4b43a-9eb0-4105-9d30-657028a00c91/project-loaded-aisle.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/e1312ce4-7800-4267-82fd-dd273b917f2a/project-igt-install.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/259a43d6-5be8-4f8e-920d-5c0dcdcf44a4/project-wire-deck.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/aa0a820f-d334-4983-9a3f-a2435e8bb4aa/project-shelving-bays.jpg) Image: Pallet rack installation (https://milwaukeepalletrack.com/__l5e/assets-v1/b572c5bc-8d66-4163-afa0-d13a2eb10eef/project-green-orange-rack.jpg) View More Projects: https://milwaukeepalletrack.com/projects ## Start With Your Existing Bay Information Share rack identification, container measurements and the picking changes you want the layout to support. Call (414) 260-3593. ### Milwaukee Pallet Rack 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 (414) 260-3593 Monday - Friday: 8:00 AM - 6:00 PM ## Questions Before Converting Pallet Bays ### Can every existing pallet bay accept flow inserts? ### Should slow-moving packaging cartons get dedicated lanes? ### What if our tote widths vary between product lines? ### How do we prepare a New Berlin conversion inquiry? ## Other Rack Types We Supply in New Berlin ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://milwaukeepalletrack.com/service-area/new-berlin ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://milwaukeepalletrack.com/service-area/new-berlin/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://milwaukeepalletrack.com/service-area/new-berlin/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://milwaukeepalletrack.com/service-area/new-berlin/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://milwaukeepalletrack.com/service-area/new-berlin/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers southeastern Wisconsin, with scope and scheduling agreed for each building. Carton Flow Rack in Milwaukee: https://milwaukeepalletrack.com/service-area/milwaukee/carton-flow-rack Carton Flow Rack in Waukesha: https://milwaukeepalletrack.com/service-area/waukesha/carton-flow-rack Carton Flow Rack in West Allis: https://milwaukeepalletrack.com/service-area/west-allis/carton-flow-rack Carton Flow Rack in Wauwatosa: https://milwaukeepalletrack.com/service-area/wauwatosa/carton-flow-rack Carton Flow Rack in Brookfield: https://milwaukeepalletrack.com/service-area/brookfield/carton-flow-rack Carton Flow Rack in Menomonee Falls: https://milwaukeepalletrack.com/service-area/menomonee-falls/carton-flow-rack View All Service Areas: https://milwaukeepalletrack.com/service-area Warehouse Relocation in New Berlin: https://milwaukeepalletrack.com/service-area/new-berlin/warehouse-relocation ## Where We Work Located in Milwaukee, we serve the entire Milwaukee metro with industrial pallet racks and warehouse storage solutions. ### Milwaukee Pallet Rack #### Address 7311 W Greenfield Ave. Ste 316 Milwaukee, WI 53214 #### Phone (414) 260-3593 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in New Berlin? Call (414) 260-3593 or request a quote and we will get a layout started. (414) 260-3593 Tap to Call: (414) 260-3593 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://milwaukeepalletrack.com/#business", "name": "Milwaukee Pallet Rack", "alternateName": "Milwaukee Pallet Rack - A Division of Warehouse Equipment & Supplies Co.", "description": "Industrial pallet racks and warehouse racking solutions in Milwaukee. 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