Can one module support full-case and split-case orders?

Yes, provided the presentation arrangement suits each task. Full-case lanes need convenient carton removal, while split-case positions require access to contents and a practical way to remove empty packaging without obstructing adjacent picks.

How much rear space does a Franklin installation need?

That depends on how replenishment arrives, the size of the containers and the handling equipment involved. We draw the rear approach around your process rather than assuming the space behind a flow level is automatically usable.

Should every product receive the same lane depth?

Not necessarily. Compare demand, carton size and replenishment frequency before allocating depth. A slow-moving item may need less stock at the face, leaving space for products that otherwise require repeated replenishment during order picking.

What establishes whether existing bays can accept flow levels?

Bay measurements, connection details, component identification and intended loads form the review basis. Photographs help explain the current arrangement, but the support selection must address the proposed configuration rather than appearance alone.

Carton Flow Rack warehouse storage example

Franklin, Wisconsin

Carton Flow Rack in Franklin, WI

Name: Milwaukee Pallet Rack
Address: 7311 W Greenfield Ave., Milwaukee, WI, 53214, US
Telephone: (414) 260-3593
Price range: $$

Carton flow rack in Franklin places cases and totes on inclined roller lanes so gravity advances the next container toward the operator. Loading occurs at the back and picking at the front, supporting FIFO movement within correctly managed lanes. The result is a defined picking face rather than cartons scattered across deep static shelves.

Food service distribution around Franklin Industrial Park and the Rawson Avenue industrial corridor brings together full-case orders, split-case selections and recurring replenishment. Designing those activities as a pick module helps establish where operators work, where reserve cases approach and how completed orders leave without crossing every replenishment movement.

(414) 260-3593

Carton Flow Rack Supply and Managed Installation

For a carton flow rack installation inside existing pallet bays, we check the supporting rack geometry and proposed loading before selecting retrofit supports. Beam elevations, flow level depth and rear access must work together; preserving an overhead reserve position does not remove the need to assess the complete configuration.

We specify lane widths and dividers around the actual case assortment, including packaging that bulges under load. Roller spacing supports the container base, and the front arrangement accommodates either whole-case removal or piece picking. These choices can support order picking speed by reducing awkward reaches and misplaced cartons.

Your free CAD layout shows module placement and working routes, while an itemized new-material quote separates the proposed components and installation scope. Experienced installation crews are scheduled and managed by us, with work areas planned around the receiving and replenishment needs you identify.

Compare the storage choices for your operation: Franklin warehouse layout support; Compare case picking lane arrangements; Franklin pallet flow applications; Franklin reserve pallet options.

Food service case selection

Consumer goods order modules

Light manufacturing supply totes

Mixed whole-case and piece picking

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Carton Flow Rack for Food Service Picking

Carton flow racking should reflect the difference between a fast-moving case and a rarely selected ingredient carton. We examine order frequency, case dimensions and replenishment quantities before distributing frontage. Extra lane depth is useful only when the stored quantity matches demand and operators can still reach the picking position comfortably.

Supplying and installing storage systems since 1997, we are a division of Warehouse Equipment & Supplies Co. Our consultation connects the proposed picking arrangement with your receiving activity, reserve storage and available work areas, so the discussion covers how the module will function within the larger operation.

Separate presentation choices for whole cases and open cartons.

Assigned replenishment access behind active order picking positions.

Frontage distributed according to demand rather than equal spacing.

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Connect Reserve Stock to the Module

Case flow rack works as part of a replenishment chain. Locate reserve stock with the loading route in mind, and provide a place for incoming cases before they enter lanes. Avoid turning the rear aisle into unplanned staging that blocks access to other products.

Food processing

Industrial supply

Manufacturing